Making Paper

Paper comes from trees! Trees can be cut down just for paper, but some paper comes from trees cut down for building materials or furniture. Whole trees or the smaller pieces that can’t be used in other industries are chopped into smaller logs and transported to factories. In order to make pure paper, they’re then stripped of their bark and cleaned. The wood fiber sources required for pulping are 45% sawmill residue, 21% logs and chips, and 34% recycled paper. Around 10% of the wood used for making paper is taken from old-growth forests, which results in habitat loss for the living things in the area. More trees are cut down in sustainable ways, but laws vary in different counties and there are still trees that are removed by clear-cutting or removing all the trees in an area.
NGSS Phenomena: In the foreground we can see a field of tree stumps that have been cut down and and the background there's a dense forest of trees.
Clear cutting is an example of a non-sustainable way to harvest timber for furniture, building, and paper.
By Calibas - Own work, CC BY-SA 3.0, https://commons.wikimedia.org/w/index.php?curid=14518481
Once the bark is removed, they undergo a process called chipping, which chops the paper up into smaller chips.
NGSS Phenomena: Small chips of wood.
Wood chips after being cleaned and before being turned into pulp.
Next, the paper is smashed into a pulp and broken down using both machines and chemicals. If the paper has been chemically pulped, often most of the colors have been removed. The pulp is then cooked, to remove lignin, which is a chemical that provides much of the color of wood. The pulp is then cleaned and sent off for papermaking. Older paper methods used to use chemicals that were harmful to the environment, but newer technologies allow us to re-use almost all chemicals at this step of the process.
NGSS Phenomena: Mashed up paper that looks like the texture of oatmeal.
Wet paper pulp after being processed from wood chips.
NGSS Phenomena: Green fibers overlap each other with holes in between many of the fibers.
The microscopic structure of paper pulp.
Papermaking


The pulp is sprayed onto a moving wire mesh, which is then pressed into a thin mat that looks much more like the paper we use. The paper is finally dried using huge cast iron cylinders and rolled into huge rollers to be sent to finishing plants.
NGSS Phenomena: You can clearly see the threads from the paper, but they have a smooth and flat appearance with less holes.
The microscopic structure of a sheet of paper.
Finishing


The final step in papermaking involves finishing the paper to provide the texture and quality that we need for different applications. Many different machines are used to smooth the paper, apply a gloss, or shiny finish for things like photo paper, and cut the paper into various sizes that can be sold.




Recycling


Paper is a material that can be recycled a few times before it loses its durability. The United States Environmental Protection Agency has found that recycling causes 35% less water pollution and 74% less air pollution than making virgin paper. Most paper from consumers or offices can be sent to a deinking mill. These mills will bleach the paper with chemicals to remove the ink and this paper can be made back into pulp again to go through the papermaking process. Recycling paper costs more and takes more time than making new paper from wood, but the process helps to save the environment from some of the pollution that's a result of the papermaking process.




References:


Sixta, Herbert (2006). "Preface". Handbook of Pulp. 1. Wiley-VCH Verlag & Co KGaA. p. XXIII. ISBN 3-527-30999-3.



"Recycle on the Go: Basic Information". US Environmental Protection Agency. October 18, 2007.

1. When two different things are mixed together in a chemical reaction, they will probably have .

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different properties
the same properties

2. If 100 lbs of wood are put in and only 80 lbs of paper are made, what probably happened to the rest of the wood?

3. Based on the information here, does the paper we use have the same properties as the wood it comes from?

4. Paper comes from which are a . It’s converted into a through a series of .

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trees
synthetic material
natural resource
chemical processes

5. Looking at the structure of the paper pulp in the image, describe one benefit and one disadvantage that this structure might have to how we use paper.

6. The purpose of converting the wood chips into a pulp is most important for ______.

7. Two of the chemical processes for manufacturing paper are and .

Drag the answers below into the grey placeholders above

Creating wood chips
lignin
Chemical pulping
apply a finishing gloss
debarking

8. Based on the information in the text, how does the finishing and cutting of paper contribute to its function?

9. Think about how paper is used in your life, classroom, and in the rest of the world. What are three ways that the structure and function of paper help to meet a need that we have in society?

10. What are some of the negative effects that paper has on society mentioned or hinted at in the text?

11. What steps in this process result in a chemical change of the paper? What makes the paper we use a synthetic material and not something that occurs naturally?

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